Suitable for the surface coating of electrically conductive metals
Excellent spraying properties with all materials, e.g. copper, zinc, zinc / aluminium 85/15, aluminium, alu-bronze, alu-nickel, alu-magnesium, chromnickel, ferrous alloy etc. Spraying of all electrical conductive wires and flux-cored wires with max. achievable deposition rate of 6 up to 30 kg / h depending on material and spraying system.
The use of flux-cored wires enables besides materials as carbon steel, chrom and high-alloyed steel also the spraying of hard materials.
Characteristics
- Reproducible and transferable static- and dynamic characteristics
- Maximum process safety due to the ELMA-Tech control system of static and dynamic properties with Virtual Machine
- Reproducible coating quality
- Update-ability via MMC- or USB-interface
- Insensitive against mains voltage fluctuations
- Flexible input voltages for the world wide operation
(3x 208V, 3x 380V, 3 x 400V, 3x 460V, 3x 575V; 50 / 60 Hz)
Applications
- Cast iron pipe galvanization with zinc and zinc / aluminum
- Coating of film capacitor
- Internal coating of cylinders
- Wear protection and corrosion prevention
- Coating of mast, bridges, gates etc.
- Coating of profile or pipe welds
- Form spraying
- Marking machines
- etc.
Technical information
The control concept of the Virtual Machine allows the user to configurate the power source completely new in static and dynamic with a cyclic time of 50 μS.
The parameter for static and dynamic are selectable in real time text in physical values thus is given a 100% reproducibility of the process control.
These parameter enable the simple optimisation of the power source characteristics for varying conditions.
In conventional power sources static and dynamic are located in the configuration and the coupling of transformer and throttle so that these parameter are defined unchangeable in the hardware.
Features of the control
- Userfriendly menu navigation with pre-select option by single knob operation
- Clearly indication of the process parameter
- Opening and closing of user levels by software resp. key switch
- Storage of up to 99 customer-specific user programs
- Up to 99 free programable jobs selectable via optional interface for robot or automatic device
- Customer-specific robot or automatic interface device on request
- Access to process parameter from the integrated data base
- Automatic devices are also possible with Pro Net, Interbus, Pro Bus etc.
Technical data
Mains connection
- Mains voltage: 3 x 400V 50 Hz
- Continuous / max. power: 14.6 / 18.5 kVA
- Continuous / max. current: 21.1 / 26.8 A
- Power factor cos. phi.: IP 21
- Fuse: 25 A (slow-blow)
Welding performance
- Setting range from: 20 A / 10 V to 400 A / 44 V
- 60 % duty cycle: 400 A / 34 V
- 100 % duty cycle: 315 A / 44 V
Construction
- Protection: IP 23
- Cooling: AF
- Insulation class: H
- Dimensions (H x W x L) ca.: 980 x 480 x 900 mm
- Weight approx.: 120 kg
Data sheet
Upcoming ... in revision
