Economic and ecological advantages
More energy efficient. More eco-friendly.
Due to their construction methods and control technology, ELMA-Tech robot welding guns and hand welding guns provide significant economic and environmental benefits bringing the customers considerable savings potentials.
ELMA-Tech welding guns help our customers to budget more energy-efficient and resource-saving.
The exposure limit values for electromagnetic fields of course comply with EU Directive 2004/40 / EC and basline values by (german) accident prevention regulation BGV B11.
Advantages of the lightweight concept
Significant reduction of physical strain with manual welding guns
- Welding guns weights around 35 kg mean more than 50% less physical strain for the worker. The results are lower acceleration forces and delays while relocating the guns in the spot welding sequence..
Significant operating cost savings
- Due to the power supply with 400 V / 32 A cost savings of between 3000 € and 4000 € per welding system are realistic according to conservative estimate.
- Lower expense for hall installations by reducing the electrical connections from 63 to 32 A.
Use of lighter and more cost-effective suspension systems possible (KWK-rail systems and balancer).
Benefits through the control technology
Significant operating cost savings
- Further cost savings through reduced start-ups, as there is no need to develop and set any welding parameters with the fully automatic ELMA-Tech spot welding guns. The training of each worker with different sheet samples can be omitted.
Savings potential 85%. - Increased service life of the electrode caps by about 45%.
- The exact process control ensures an almost spatter-free welding. This not only reduces the environmental impact, but also means less cleaning effort.
- The integrated quality monitoring extends the interval for additional quality checks..
In this way cost savings can be realized in personnel and in the testing tools (test station).. - Saving work surfaces and guns, as through the fully automatic ELMATECH welding guns several AFOs can be welded with the same gun.